Dr. Christian Fischer is head of the "polymer research" competence center of BASF SE in Ludwigshafen.
Fields
of activity of BASF's "polymer research"
The
name of the competence center of which you are in charge - "polymer
research" - suggests a wide field of research. In what
areas exactly are you active?
Research
in the polymer field is indeed very wide-ranging, since it
covers not only structural polymers such as might immediately
spring to mind. Naturally, structural polymers
are included in our research, which includes working with
polyurethanes, foams like Styropor® and Styrodur®
and thermoplastics such as polystyrene and polyamide. Functional
polymers and dispersions also offer exciting research
challenges. Our activities in the fields of polymer physics,
polymer technology and analysis are of central
importance, since these disciplines are indispensable for
producing solutions for each of the product classes mentioned.
Stimulating
task
What
makes working in polymer research so exciting for you?
In
my experience, the characteristic feature of polymer research
is that it is possible to practice high-quality science
while being dedicated to developing products with the greatest
possible practical benefits for our customers. Working
in this area of seemingly conflicting priorities is certainly
a challenge, but it also makes polymer research a very stimulating
occupation.
Moreover,
we are constantly encountering new, fascinating possibilities:
year by year we are improving our ability to produce polymers
with specific properties in a highly selective manner by molecular
design. Using a small number of well known, cost-effective
components coupled with efficient technologies and intelligent
management, we can rapidly and simply generate the solutions
demanded by the market and rewarded by customers.
Innovations
in polymers - a rewarding goal
Why is it important to produce innovations in the polymer field?
The
importance of innovations in polymers is obvious if one just
stops to consider how all-pervasive they have become in our
daily life. For example, mobile phones would hardly be conceivable
without tough, attractive but also low-cost housings
of plastic. Or again, what would the automotive industry
be without polymers? And another example: building: in houses,
extremely effective insulating materials made from polymers
reduce heat loss and help to significantly reduce oil and
gas consumption.
Moreover, the "invisible" polymers help enhance,
protect, connect or modify many everyday products: they
make paper tear-resistant, diapers absorbent
and provide flexible hold for hair. They make sure
that labels stick properly and can be removed again
and make asphalt tougher and therefore safer. During
washing, polymers also prevent scale from forming in washing
machines and on clothing, and prevent deposits building up
in automobile engines.
All this means that innovations deriving from polymer research
have a direct impact on the quality of life of many
people.
Driving
forces behind the innovation process
What
forces currently drive the process of innovation onwards?
The
most important stimulus for innovation comes from the constantly
changing needs of the markets, which repeatedly introduce
new momentum even into product areas of apparently exhausted
potential. To name just one, particularly important factor:
a criterion which has now been placed on products and processes
for some time is environmental compatibility. This
means, for example, organic solvents have
to be replaced by water. This has set in motion a dynamic
research and innovation process, because changing the solvent
usually means having to use a completely new polymer system.
Another
permanent driving force for innovations: efficient processes
are a central success factor for a company. On the one hand,
they pay dividends in the form of cost benefits and associated
competitive advantages while on the other hand an efficient
process is also a resource conserving and environmentally
friendly process. This is another reason for our constant
dedication to further improving our processes by introducing
innovations.
Do
polymers still offer the innovative potential capable of meeting
these new requirements? Many product lines have been on the
market for decades, and the possibilities appear to be exhausted.
The
complex relationship between polymer structure and
properties opens up a great potential for innovations.
At present we have only a partial understanding of this relationship
and new insights will allow us to create polymers with new
properties.
With polymers, the properties depend not only on the chemistry
of the components, but also on the type of polymerization,
the processing and the target application. A deeper knowledge of
this interplay and the development of new methods of polymerization
are increasingly making it possible to create new property
profiles and areas of application based on existing monomers.
Future
trends
What will be the main trends in polymer research in the future?
In
my opinion, polymer research will develop along the following
lines in the years ahead:
New
analytical, physical and theoretical methods will
steadily deepen our understanding of the relationships between
polymer manufacture, structures and properties.
New
catalysts in association with innovative technologies
will result in a shortening of the value-added chains; i.e.
fewer finishing steps will be needed between cracker products
and end polymers.
The
era of world-scale plants has passed its zenith. The future
lies in miniaturizing world-scale capacities, i.e.
in reactions with a high space-time yield.
Even
closer linkage between organic synthesis, catalysis,
polymer chemistry, polymer physics, process technology,
processing and application will accelerate the trend towards
customized structure-molecule design.